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CAPABILITIES
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| Drawings |
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Pressure parts drawings
of mostly all the Boiler Manufacturers
are catalogued and listed in comprehensive
database. All drawings of pressure
parts are prepared in AUTOCAD System.
Full size lay-outs are drawn on plate
surface in shop floor which serves
as a template for tube bending angles
and ensure proper tube configuration
and fit-up.
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| Tube
Bending |
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Our bend shop has
TWO CNC bending machines, operated
by skilled operators, having capacity
of bending up to 4" tube/pipe.
The tubes are bent cold, utilizing
the latest technology and equipment
which are free of dings, folds or
crimps and are held to strict orders
on ovality and wall thinning to ASME
Code/Indian Boiler Regulation.
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| Short
Radius Bends |
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Short Radius Bends
are bent to preliminary radius then
further pressed in cold, with sophisticated
tooling to final configuration, even
up to 0.6D, maintaining ovality and
thinning tolerances to the respective
codes.
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| Studding |
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Studding of Tubes/Coils,
for FLUIDIZED BED BOILERS are carried
out by automatic high speed stud welding
machines imported from U.S.A.
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| Welding
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Certified welders
approved under Lloyd's Register of
Industrial Services (I) Pvt. Ltd.
/ Indian Boiler Regulation Act. for
alloy and carbon steel material are
conversant with the latest welding
procedure like GTAW (TIG), GMAW (MIG),
SAW (Submerged Arc) and MMA. (Welding
of T-91 specifications tubes can also
be undertaken by us).
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| Electrical
Resistance welded Finned Tubes |
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| Quality
Control |
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Our internal standards
of quality control are stringent and
our Q.C. Programmed is approved by
various International and national
Inspection Agencies.Third Party Inspection
Services provided by Lloyd's Register,
Bureau Veritas Industrial Services
(I) Pvt. Ltd., Tata Projects Ltd.,
RITES etc can be provided along with
statutory board's inspection.
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| Packing
& Forwarding |
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Due to the often
large dimensions of the boilers &
parts bank approved transport companies
having required transport permits
are engaged.
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INFRASTRUCTURE
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| Size
of Workshop and Area Available for Fabrication
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Plot
Area 4400 Sq. Meters. |
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Working
Shed Area 2200 Sq. Meters. |
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Shed
size -20M Span X 50 M Long X 12
M Height -@ sheds |
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Sheds are Equipped with |
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15
tons Cap. EOT Crane-1 No. |
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05
tons Cap. EOT Crane-1 No. |
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(In
total 4 EOT Cranes are operating). |
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| Power
Facilities and Welding Requisites |
| Power
Available in H.P. |
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300
KVA Transformer H.T. Sub Station |
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150
KVA Sanction Load. |
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| Power
Facilities and Welding Requisites |
| Power
Available in H.P. |
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300
KVA Transformer H.T. Sub Station |
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150
KVA Sanction Load. |
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| Non
Destructive Testing |
| In built
facility for N.D.T such as : |
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Dye Penetration |
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Radiography |
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Ultrasonic |
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| Hydraulic
Test |
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Reciprocating
Pump capable of carrying out |
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hydraulic
test - up to 300 Kg/cm2(g). |
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| Welding
Requisites |
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in built in facility for carrying out: |
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Pre
heating |
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Post
heating |
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Stress
Relieving |
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| Back
to Top |
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